Custom Software
4 min read

AED 3M in Inventory Tracked on a Spreadsheet With No Version Control

We found a wholesale company in Deira tracking AED 3M in inventory on a spreadsheet with no version control. Three people had different "latest versions." The operations manager had a version he updated every morning. The warehouse supervisor had a copy he updated after every shipment. The owner had a version from last Tuesday that he'd downloaded to check something and never replaced. Three spreadsheets. Three different numbers. One truth that nobody could identify. When we asked which version was correct, there was a 10 second silence. Nobody knew. They'd been resolving conflicts by calling the warehouse and physically counting whatever was in question. On an average day, this happened 4 to 6 times. Each count took 15 to 30 minutes.

Manpreet Singh Alagh

Founder & Lead Engineer at FicAition. Building AI Digital Employees and custom software for UAE businesses since 2021.

“I write these guides from what we see in production, not from what sounds good in theory. If something doesn't work for real businesses in the UAE, it doesn't make the page.”

Manpreet Singh Alagh, Founder, FicAition (16+ years in AI & enterprise systems)

The Spreadsheet Trap

Spreadsheets are brilliant for analysis. They are terrible for inventory management. But they're free, familiar, and flexible, which makes them the default choice for roughly 40% of SMEs in Dubai based on what we've seen across 50 plus engagements.

The problem isn't the spreadsheet itself. It's what happens when multiple people need the same data in real time. The moment two people edit the same inventory file, you have a fork. Two realities. And unlike code repositories with merge tools and conflict resolution, a spreadsheet fork just means someone's numbers are wrong and nobody finds out until a customer order can't be fulfilled.

This Deira company shipped the wrong quantities 3 to 5 times per week. Each error cost an average of AED 1,100 in reshipment, refunds, and damaged supplier relationships. That's AED 4,400 per week. AED 228,800 per year. On a AED 3M inventory base, they were losing 7.6% of their inventory value annually to a version control problem.

What Real Inventory Management Looks Like

A proper inventory management system has one source of truth. Not a file. A database. When the warehouse scans a shipment out, the number updates everywhere instantly. When the operations manager checks stock levels, he sees the same number the warehouse supervisor sees. When the owner opens the dashboard at midnight, the data is current, not from last Tuesday.

This isn't expensive technology. A custom inventory system for a company this size costs between AED 15,000 and AED 35,000 depending on complexity. Off the shelf solutions exist for less. The Deira company's version control chaos was costing them AED 228,800 per year. The fix would have paid for itself in under 8 weeks at the high end of that range.

The system we built for them included barcode scanning at the warehouse level, real time stock dashboards accessible from any device, automatic reorder alerts when items hit minimum thresholds, and a full audit trail showing who changed what and when. That last feature alone eliminated the "which version is right" argument permanently.

Why Businesses Stay on Spreadsheets

Fear of migration. That's the honest answer in almost every case. The spreadsheet has years of data. Product codes, supplier details, pricing history, seasonal patterns. Moving that data into a new system feels like it could break everything.

And that fear is partially justified. Data migration is the most underestimated part of any system change. Done poorly, you lose historical data, corrupt relationships between records, or end up with a new system that doesn't reflect reality.

Done properly, migration takes 2 to 4 weeks and every row of your spreadsheet ends up in a structured database with proper relationships, validation rules, and backup systems. Your historical data doesn't disappear. It gets organized.

The Deira company's migration took 11 days. Every product, every supplier relationship, every price point transferred into the new system. We ran both systems in parallel for 2 weeks so the team could verify accuracy before cutting over. Zero data loss. Zero business disruption.

The Version Test

Open your inventory tracking system right now. Whatever it is. Ask two other people in your company to do the same. Compare the number for your top selling product.

If all three numbers match exactly, your system works. If they don't, you have a version control problem costing you money every single week. And the longer it goes unresolved, the wider those numbers drift apart.

When was the last time all three of you saw the same number?

Explore Further

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Last updated: April 2, 2026